Ceramics is an important building material and handicraft material, and its raw material processing technology has an important impact on material performance and product quality. At present, the traditional ceramic raw material processing technology mainly uses ball mills for grinding and dispersion, but there are problems such as high energy consumption, low production efficiency, and excessive wear of the grinding balls. In order to solve these problems, a new ceramic powder processing process has emerged, that is, a process that combines vertical grinding and slurrying of ceramic powder processing equipment. As a vertical mill manufacturer, today Guilin Hongcheng will introduce to you the ceramic powder processing equipment and ceramic powder processing process.
Ceramic powder processing equipment, the vertical mill is a high-efficiency and energy-saving grinding equipment. It has the advantages of compact structure, small floor space, and easy operation. The vertical mill drives the grinding disc to rotate at high speed through the rotating shaft, and raw materials such as quartz sand are added to the grinding disc for grinding and dispersion to achieve fine grinding and dispersion effects. Compared with traditional ball mills, vertical mills have high grinding efficiency, low energy consumption and small wear, which can improve the production efficiency and product quality of ceramic raw material processing.
Ceramic powder processing process: Slurrying is a process of mixing and stirring dry ceramic raw materials with water to obtain a uniform slurry. Through slurrying, ceramic raw materials and water can be evenly mixed, eliminating uneven particle dispersion between raw materials and improving slurry performance in subsequent processes. The traditional slurrying process usually uses a mixer for mixing, but there are problems such as high energy consumption and unsatisfactory mixing effect. In order to solve these problems, the process of combining vertical mill and pulping came into being. Ceramic powder processing equipment The process of combining vertical grinding and slurrying mainly includes the following steps:
1. Raw material pretreatment: The ceramic raw materials are subjected to pretreatment processes such as drying and impurity removal. Proper raw material pretreatment can improve the grinding effect of the vertical mill and the mixing effect of the slurry, thereby improving the overall production efficiency and product quality of the process.
2. Grinding treatment: Add the pretreated ceramic raw materials into the vertical mill for grinding and dispersion. The vertical mill finely grinds the raw materials through a high-speed rotating grinding disc to grind the coarse particles in the raw materials. At the same time, the ground particles are dispersed in the slurry through centrifugal force to obtain uniform and fine particles.
3. Slurrying treatment: Add the ground and dispersed raw material slurry into the slurrying tank for slurrying treatment. The slurry tank stirs the slurry through a stirrer to mix it evenly and eliminate uneven particle dispersion among the raw materials. Slurry treatment can further refine the raw material particles and improve the stability and fluidity of the slurry.
4. Filtration treatment: Filter the pulped slurry through a filter to remove impurities and solid particles to obtain pure slurry. Filtration treatment can improve the quality of the slurry and reduce the impact of impurities and solid particles in subsequent processes on product quality.
5. Transport and storage: Send the filtered slurry to the next process through the transport equipment for subsequent processing. A portion of the slurry is stored in a storage tank for use in subsequent processes. During the transportation and storage process, attention needs to be paid to preventing the precipitation and precipitation of solid particles in the slurry to avoid affecting the process flow and product quality. The new ceramic raw material processing technology that combines vertical milling and slurrying has the advantages of low energy consumption, high production efficiency, and good product quality. It can effectively improve the problems existing in the traditional ceramic raw material processing technology and improve the overall production efficiency and products of the process.
The ceramic powder processing process that combines vertical milling and slurrying has the advantages of low energy consumption, high production efficiency, and good product quality. It can effectively improve the problems existing in traditional ceramic powder processing equipment and improve the overall production efficiency of the process. and product quality. With the further development and application of technology, the process of combining vertical grinding and slurrying will be widely used and promoted in the ceramic industry. If you have relevant needs, please leave us a message to learn about the details of ceramic powder processing equipment.